AN INSIGHT INTO: 5-Axis CNS MACHINING; MANUFACTURING REVOLUTION
Here is a simple question: Have you heard of 5-axis CNC? Sounds like a fancy word, yes but its something that actually helps in producing things toys! cars even.getEntity__); Today we are going to discuss how 5-axis CNC machining is changing the way that things have always been made.
So without being said let us also study a little about what is CNC machining. The acronym of CNC is computer numerical control, meaning that a program controls the machines used to shape and cut material into specific shapes (which are determined by digital files).
On an older-style CNC mill, you might have three axes: X for up and down movements, Y for side to side movement the way a car drives left or right with wheel motions; Z as front-back like driving through a tunnel directly. Three axes will allow for many different types of shape and size, but it still limits what can be done.
This is why there was the 5-axis CNC machining. Having five axes allows the material to be moved around more freely, thereby being able to make much intricate shapes. So the material can be fed in two more dimensions, including around its own axis (A-axis) and to an angle of other axes simultaneously(B-axis). Consider carving a statue of human out of a piece of wood. A three-axis machine will allow you to carve the body shape out fairly accurately but not so much for facial details. For example, you could mount a block of wood in the machine then orientate it to carve on two different adjacent faces at 90 degrees with what would be possible using a three-axis bot.
Now that you know the basics of how 5-axis CNC machining works, let's discuss its impact on the manufacturing industry. 5-Axis machining breaks down the barriers and lets manufacturers create parts that are more complex with more ease. In short, they can now design parts that would otherwise have been impossible to make or consumed significantly more time and effort.
The other benefit is that, it could be a more precise way of machining compared to the traditional ways. The machine can utilize much more maneuverable combinations of pushing/pulling the material in many directions and thus work itself into higher nooks, crannies or angles that would not have been possible before. For industries like aerospace or medical devices where even a small error can have serious consequences on quality, precision is key.
5-axis CNC machining allows designers the freedom to create complex shapes and geometries, which is perhaps one of its most exciting aspects. Take a part with tons of curves and angles, like an intake manifold on car engine for instance. Traditional machining on the other hand could use multiple machines and tools to make every bend, variety of curvature. During a single machining setup, producing all those angles and curves is possible with 5-axis machines in less time as well which ultimately minimizes the risk of inaccuracies.
For example, consider creating a prosthetic hand. The section that connects the hand to its wearer's arm needs to fit very snugly and it is responsible for bearing all of the weight of the hand. 5-Axis CNC Machined: Design the part to fit exactly along your arm, while still maintaining strength and durability so you can wear it every day.
The Advantages of 5-Axis CNC Machining - A Complete Guide
If you're considering 5-axis CNC machining for your next project, these main advantages might help convince you:
Complex parts: You can create shapes and geometries that are not possible with traditional machining, using 5 axis machine.
Improved accuracy and repeatability: being able to move the material in more directions can make your parts much more accurate.
Alleviates the risks of errors: Errors or imperfections can occur if using multiple machines, fixtures & tooling-5-axis machining minimizes those and produces a component in one go with less workholding.
With fewer machines required and the production process automated, 5-axis machining can decrease production times substantially; enabling parts to reach market faster.
Comment on Take your Machining to Next Level with 5-Axis CNC Technology
So there you have it, 5-axis CNC machining is a very potent weapon in the armoury of designers and manufacturers. It is revolutionizing the manufacturing industry allowing for more complicated parts, higher accuracy and quicker production times. Anyway, the next time you come across a toy or a car, recall that they are only there because of 5-axis machining.
We have a highly skilled purchasing team as well as a vast inventory of suppliers for standard parts. We also 5axis cnc heat and surface treatments.
More than 14 years of 5axis cnc in processing and a complete machine tool, including CNC milling, CNC lathe, grinding machine, EDM and wire cutting etc. We have an benefit for products that are multi-process.
Total quality management is achieved through participation in 5axis cnc. From the early quality prevention to the more advanced product, it is a stringent quality control process. Testing of the product is split between raw material testing, the testing of processing and finally testing. Our equipment for testing is very complete, the main equipment includes CMM projector, altimeter and hardness tester, spectrometer and many more. We work with a variety of domestic and foreign-funded companies. We also have passed through their different layers of audits.
We have professional design engineers to guide our technology. Our designers have 5axis cnc of experience in mechanical design. Some have over 20 years of experience in design. They've done process improvement, fixture design, equipment design, etc.